REFINERY
ANALYZE, MAINTAIN & THRIVE WITH ADVANCED MONITORING SOLUTIONS
The refinery industry, which processes crude oil into valuable products, faces significant operational challenges. Condition-based monitoring enables real-time tracking of equipment health and identifies potential issues before they escalate.
What Can be monitored?
Transformer Monitoring
Monitoring transformers in refineries is crucial for ensuring the reliability, safety, and efficiency of the electrical infrastructure. Comprehensive condition monitoring of transformers in refineries is essential for identifying any contaminants or other indicators of potential problems, such as high levels of acidity or moisture. Electrical asset condition monitoring enables real-time tracking of key parameters such as temperature, bushing, partial discharge, and oil quality.
By implementing advanced monitoring systems and proactive maintenance strategies, operators can minimise risks, prevent downtime, and optimise the performance and lifespan of transformers in refinery operations. Real-time data enables operators to detect abnormalities or faults promptly and take corrective actions to prevent downtime.
Rotating Machines Monitoring
Rotating Machines including pumps, compressors, and turbines are the engines that drive refinery operations, converting various forms of energy into mechanical rotation for critical processes. They play a crucial role across different operations, often managed separately from fixed equipment due to their unique design and maintenance requirements. Continuous monitoring and maintenance practices are vital for evaluating the “health” or “condition” of machinery.
These efforts are aimed at identifying when maintenance is necessary, often signaled by measurable degradation in machine condition indicators such as increased vibration, noise, or temperature. Our asset management solutions offer real-time tracking parameters, enabling early detection of potential failures and timely maintenance interventions.
Switchgear Monitoring
When switchgear fails in a refinery, it can lead to the shutdown of a process unit or even the entire refinery. The resulting costs can soar into the millions of dollars due to lost production, environmental repercussions, legal ramifications stemming from injuries or fatalities, and the expenses associated with repairing or replacing the damaged equipment.
The advancements in sensing technology now enable refineries to continuously monitor the condition of switchgear and related equipment, promptly notifying the maintenance department when issues arise, or even before they manifest. Continuous monitoring of temperature, partial discharge, and humidity in switchgear can identify minor issues before they escalate into major problems capable of shutting down an entire refinery.
Power Cable Monitoring
Implementing a continuous monitoring system allows operators to track the condition of power cables in real-time. This includes monitoring parameters such as temperature, current carrying capacity, insulation resistance, and voltage levels. Continuous monitoring helps detect potential issues early and prevent cable failures. Thermal sensors installed along the length of power cables provide real-time temperature data, enabling operators to take corrective actions promptly to prevent damage or failures.
By implementing advanced monitoring systems and proactive maintenance strategies, operators can minimize risks, prevent downtime, and maximize the lifespan of power cables, thus ensuring the long-term success of solar power plant operations.
Breakers Monitoring
Monitoring breakers in a refinery is critical for maintaining the electrical distribution system’s reliability, safety, and efficiency. Breaker failures can lead to process interruptions or even complete shutdowns in a refinery, resulting in significant financial losses. Through the continuous monitoring of breakers, potential issues can be detected early, allowing for proactive maintenance to prevent unplanned downtime.
Implementing remote monitoring systems allows operators to monitor breaker performance from a centralized location. Remote access to breaker data enables quick identification of issues and facilitates remote troubleshooting, minimizing the need for onsite inspections and reducing response times.
Solutions
Cutting-Edge Electrical Asset Condition Monitoring Solutions for Enhanced Refinery Performance
At Rugged Monitoring, we specialize in delivering heightened reliability and security across various industries, including refineries. Our Condition Monitoring System is instrumental in ensuring optimal performance and longevity of these facilities, while maximizing return on investment (ROI).
Tailored to the unique needs of the industry, our electrical asset condition monitoring system offers insightful capabilities. By continuously monitoring critical components such as Transformers, Motors, Cables, Switchgears, and more, our system detects potential failures before they impact operations. This proactive approach enables operators to schedule maintenance effectively, minimizing downtime and optimizing operational efficiency.
Engineered to withstand the demanding conditions of refinery operations, our wide range of products are designed to endure the stresses inherent in refining processes. With specifically crafted solutions for electrical assets in refinery applications, our CMS employs highly accurate real-time monitoring and analysis to detect and prevent issues, ensuring uninterrupted production and safety compliance.
Partial Discharge
Monitoring
Load Power
Losses
Hotspot
Monitoring
Bus Bar Termination
Monitoring
DGA
Analysis
Bushing
Monitoring
Cooling Tank
Monitoring
Winding Temperature
Monitoring
OLTC
Monitoring
FAQ
Need more Answers?
Rugged Monitoring’s solutions provide real-time monitoring of critical parameters such as temperature, pressure, and vibration, enabling early detection of potential issues and proactive maintenance to improve asset reliability and minimize downtime in refinery operations.
Rugged Monitoring’s products can monitor a wide range of parameters essential for ensuring the integrity of refinery equipment, including temperature, pressure, flow rate, level, corrosion, and gas concentration, providing comprehensive insights into equipment health and performance.
Yes, Rugged Monitoring’s monitoring systems are designed to be highly versatile and compatible, allowing seamless integration with existing refinery infrastructure, to enhance operational efficiency and management capabilities.
OVERVIEW
At Rugged, Reliability is Redefined- REFINERY
Rugged Monitoring delivers precision monitoring solutions tailored for refinery operations, ensuring optimal asset reliability. Our advanced products track critical parameters such as temperature, pressure, and flow rate to minimise downtime. With seamless integration capabilities, our monitoring systems enhance both operational efficiency and safety in demanding refinery environments. Our solutions provide proactive maintenance insights, enabling timely interventions to optimise refinery performance. Trust Rugged Monitoring for reliable and efficient refinery operations. Experience the difference in refinery management with our cutting-edge technology.